Production Tracking Software

Production Tracking & Routing

Production Tracking Software

Increase manufacturing productivity and reduce costs with GE Vernova's production routing, tracking, and order execution management system.

Tracking & Routing

Overview

Improve throughput with greater efficiency and lower costs with Tracker software

Production Tracking Software
With installations spanning the world, Tracker from GE Digital, part of the Proficy family, is a comprehensive routing, tracking, and order execution management system that helps manufacturers raise productivity and cut costs by monitoring and managing the execution of production orders.

Tracker automates routing and sequencing to accelerate time to market, reduce warranty and recall exposure, and support Lean operations and building right the first time. This proven solution:
  • Collects genealogy and traceability data for audit trails and regulatory compliance
  • WIP inventory control
  • Defect containment
  • Hold management
  • Substitution management
  • Sequence management
  • Broadcast 
  • Coordination across the supply chain to help meet production schedules

Features of Proficy Tracker

GE Vernova
Increase Throughput and Launch New Products Faster

With Tracker, each serialized item that moves through your production or packaging process can be tracked. You get the information you need to optimize your manufacturing process while managing inventory levels, locations, scheduling resources, and routing materials automatically.

Label
GE Vernova
Implement Lean Production

With Production Routing and Order Execution Management, Tracker helps manufacturers and suppliers understand real-time sequence requirements and handle situations that occur on the plant floor when the sequence is broken. It helps facilitate a large reduction in WIP inventories and finished goods inventories, while meeting production targets.

Label
GE Vernova
Achieve Real-time Flow Management of Jobs

Tracker provides the ability to not only track the real-time location of jobs on the production floor, but also to perform routing logic on the movement of jobs throughout the facility. This unique capability allows manufacturers to manage the manufacturing, routing, and delivery of multiple product components into complex product assemblies.

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GE Vernova
Standards for Interoperability and Visibility

Tracker delivers a standards-based open ecosystem for superior interoperability and the foundation for IoT. It reflects GE Vernova's commitment to OPC UA, MQTT, ISA 18.2, & ISA 101. Gain visibility across disconnected systems and a blueprint for manufacturing across enterprise-wide operations for a simple, reusable manufacturing infrastructure.

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"There were mainly three criteria we considered during the selection process. They were high quality, cost savings, and an integrated solution. [The solution] from GE is quite outstanding in features and performance."

Mr. Lijia Yang Designation: Electrics Control Engineer

Powertrain, Shanghai GM

Providing End-to-end Value

Based on decades of development and successful deployments, Proficy Tracker helps accelerate time-to-market and is designed to improve Order Execution Management. With Tracker, manufacturers can better meet production schedules, resources, contain defects, streamline processes and reduce scrap and rework.

80%


Reduction in integration costs

30%


Reduced cost per car body

0


Downtime in 3 years

Accelerate Your Competitiveness with Tracker Software

Increase Throughput
Increase Throughput

Gain detailed, continuous information to help you make the best decisions.

Enable Faster Time to Market
Enable Faster Time to Market

Powerful routing and order execution automatically speed production. Leverage efficient scheduling and routing of materials.

Improve Agility
Improve Agility

Improve production performance with the ability to manage and adapt to real-time situations on a production floor.

Reduce Risk
Reduce Risk

Decrease exposure to recalls and warranty issues. Collect genealogy and traceability data for audit trails and regulatory compliance.

Speed Operator Response
Speed Operator Response

Tracker enables High Performance HMI/SCADA to speed the right operator actions to events and alarms.

Increase Competitiveness
Increase Competitiveness

Achieve a proven platform, used around the world, to improve production, boost quality, and reduce costs.

Customer Story

Shanghai Automobile Gear Works (SAGW) Reduces Inspection Costs by 40%

Customer Story - Shanghai Automobile Gear Works

Experience the Power of Rule-based Decision Making

Experience the Power of Rule-based Decision Making

See Tracker in Action

Glimpse the power of GE Vernova's Tracker. This quick demo first shows a body shop subsystem. You’ll see how rules can be configured as well as modified on the fly. Then, see a paint shop subsystem where you can track components and show movement in real time. Learn how you can apply blocking rules such as car bodies by color and modify blocks on the fly. A powerful decision-making engine, Tracker is truly as flexible as you require.

Explore Other HMI and SCADA Applications

Proficy Plant Applications

Proficy Plant Applications

Improve efficiency, production management and quality with a proven, modular MES for process, discrete and mixed manufacturing data.
ROB-EX Scheduler

ROB-EX Scheduler

Achieve dynamic and effective production schedules in real time
Proficy Operations Hub

Proficy Operations Hub

Modern, centralized environment for rapidly building industrial applications for Web-based intelligence
Where to Buy?
GE Vernova
Resources

Videos

FAQs

FAQs

What is production tracking software?
Production tracking software is a digital tool used to monitor, manage, and optimize the progress of manufacturing processes. It provides visibility into the status of work orders, material flow, and production events—enabling better coordination, improved productivity, and reduced delays throughout the production line.

At a more detailed level, production tracking software captures up-to-date information from equipment sensors, operator inputs, and control systems to monitor where each job is in the process and whether it's progressing as expected. It often includes routing logic to guide parts or products through the correct sequence of operations and supports tracking of work-in-progress (WIP), hold statuses, substitutions, and broadcast instructions to downstream stations. This detailed visibility helps ensure efficient flow, supports production accuracy, and enables teams to respond more quickly to emerging issues.

How do you track the production process?
Tracking the production process involves collecting status data from each stage of the operation—often by connecting to production equipment or using operator input. This data reflects where an order is, what step it’s in, and whether it’s on schedule. By digitally capturing this information, manufacturers can coordinate more effectively, minimize delays, and make informed decisions on the shop floor.

How does production tracking software work?
Production tracking software uses data from machines and operator stations to monitor the flow of shop orders through each step of the manufacturing process. As materials move through equipment, the system records progress and status updates—linking them to specific orders, resources, and workflows. This enables automated order sequencing, inventory management, and process enforcement without manual tracking or paper-based systems.

How can production tracking software improve manufacturing efficiency?
With continuous visibility into the movement and progress of orders, production tracking software helps identify issues before they cause delays—such as bottlenecks, idle machines, or inventory shortages. Early insights into deviations or slowdowns allow teams to intervene quickly, minimize downtime, improve resource allocation, and keep production on track.

What industries benefit the most from using production tracking software?
Production tracking software supports operations across a wide range of industries—including automotive, aerospace, electronics, industrial equipment, consumer goods, and more. Any organization that needs to improve order visibility, ensure process accuracy, or reduce cycle time can benefit from this technology—regardless of whether they operate in discrete, process, or mixed-mode manufacturing.

What features should you look for in production tracking software?
Important features include order and routing status tracking, equipment-based data collection, performance analytics, resource and inventory monitoring, quality tracking, and automated reporting. Look for systems that allow configuration of routing rules, track substitutions or holds, and integrate easily with MES, SCADA, or ERP systems to support end-to-end production visibility.

You should consider the following features in production tracking software:

Data collection and visualization:
Production tracking software gathers data from various sources on the shop floor, providing a centralized view of production status. 

Production scheduling and planning:
These systems help manufacturers optimize production schedules, considering factors like resource availability, lead times, and order priorities. 

Work-in-progress (WIP) tracking:
WIP tracking enables manufacturers to monitor the progress of sales and production orders in real-time, providing a virtual window into shop floor operations. 

Quality control and defect tracking:
Many systems offer features for tracking and addressing quality issues, including defect tracking and temperature sensors. 

Overall Equipment Effectiveness (OEE) tracking:
OEE tracking provides a comprehensive view of machine performance, availability, and quality, helping identify areas for improvement. 

Manufacturing dashboards and analytics:
These systems often include customizable dashboards that provide real-time insights into production performance, allowing manufacturers to make informed decisions.

How does production tracking software help monitor real-time production data?
Production tracking software continuously collects and updates production information by connecting directly to equipment and control systems on the shop floor. This automated data capture ensures that order status, material movement, and process steps are consistently reflected in the system as they occur. Because the data is updated frequently and with minimal delay, teams gain timely visibility into current production activity—enabling faster response to issues and more informed decision-making without relying on error-prone manual inputs.

What are the benefits of using production tracking software for small and large-scale operations?
For smaller manufacturers, production tracking software improves visibility into order progress, which helps increase reliability and on-time delivery. With clearer insights into what's happening on the shop floor, teams can reduce reliance on buffer inventory, identify potential delays earlier, and operate with greater confidence—without adding administrative overhead. 

For large-scale operations, production tracking software enables coordinated execution across multiple lines, work cells, or departments. It supports centralized monitoring, streamlined scheduling, and consistent order traceability—making it easier to manage complexity at scale. The result is greater alignment across teams, fewer bottlenecks, and more efficient use of people, equipment, and materials.

The main benefits of ssing Production Tracking Software are:

Improved efficiency:
Real-time data and visibility allow manufacturers to optimize processes and reduce waste.

Better decision-making:
Data-driven insights enable informed decisions about production planning, scheduling, and quality control.

Increased productivity:
By identifying bottlenecks and streamlining workflows, production tracking software can help improve overall productivity. 

Reduced costs:
Improved efficiency and reduced waste can lead to significant cost savings. 

Enhanced quality:
Real-time defect tracking and quality control features can help ensure consistent product quality.

What is the difference between production tracking software and ERP systems?
ERP systems are designed for planning and managing enterprise resources, such as inventory, procurement, and finance. Production tracking software, by contrast, operates closer to the shop floor—monitoring actual production activity, tracking work order status, and enforcing routing rules. ERP systems often receive data from production tracking tools to maintain an accurate picture of production progress.

How does production tracking software integrate with other tools like MES, SCADA, or IoT platforms?
Production tracking is often a core component of MES and is designed to streamline integration with SCADA systems, IoT sensors, and ERP software. These integrations enable a unified view of operations—from sensor-level activity to enterprise-wide reporting—and allow manufacturers to coordinate workflows, share production data, and automate decisions across systems.

Technically, integration is typically achieved through a combination of standard protocols and APIs. SCADA systems may transmit equipment signals via OPC UA or MQTT, while IoT devices stream data through edge gateways or cloud brokers. Production tracking software consumes this data, often using middleware or MES connectors to translate raw inputs into meaningful status updates. ERP systems are integrated at the transactional level—for example, receiving order completions or production quantities—via RESTful APIs, web services, or message queues. This layered integration ensures data flows securely and consistently between systems, enabling accurate planning, execution, and reporting.

How can production tracking software help identify bottlenecks in the production process?
By continuously capturing equipment and order status data, production tracking software can reveal areas where delays occur most often—such as machines with extended changeover times or steps where WIP accumulates. With this insight, teams can analyze root causes, rebalance workflows, and target improvements that eliminate constraints and increase throughput.

How can production tracking software support scalability and multi-site operations?
Many modern production tracking software tools can be deployed across multiple lines, departments, or locations using standardized templates and shared infrastructure. This supports consistent process execution while enabling local flexibility. Centralized dashboards, cross-site reporting, and rule-based routing help organizations manage growth while maintaining performance and quality standards.

What are the challenges of implementing production tracking software, and how can they be overcome?
Challenges may include connecting legacy equipment to the network, ensuring the quality and consistency of collected data, and accurately modeling production workflows within the system. These obstacles can be addressed by using automation-friendly hardware, validating data sources during setup, and involving both operations and IT teams in the planning and implementation process.

Working closely with an experienced software vendor can also make a significant difference. Vendors can offer best practices, proven implementation strategies, and technical support to help configure the system for your specific environment. Starting with a well-defined pilot and gradually scaling the solution allows teams to test assumptions, build internal confidence, and reduce complexity while laying a strong foundation for long-term success.

Customer Stories

Customer Stories

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