whitepaper

New Research Report: How AI and Analytics Are Transforming Manufacturing

GE Vernova

Discover how manufacturers are using AI, predictive analytics, and smart manufacturing data strategies to overcome today’s biggest manufacturing challenges—and gain real-world ROI.

In an era defined by workforce shortages, supply chain disruptions, and rising pressure to do more with less, manufacturing leaders are increasingly turning to AI manufacturing solutions and manufacturing analytics to drive better decisions, stronger outcomes, and long-term resilience.
This in-depth research report—sponsored by GE Vernova and conducted by independent analysts at Tech-Clarity and MESA International—reveals how over 400 manufacturers are applying AI and analytics in manufacturing operations, and what sets the top performers apart. Backed by data and insights from real manufacturing leaders, the report explores how companies are aligning their analytics strategies with business goals, overcoming common manufacturing challenges, and gaining value across operations.

Fill out the form to download the full report.

Why Download This Manufacturing Analytics & AI Report?

Whether you're exploring your first manufacturing analytics project or scaling AI manufacturing software across the enterprise, this whitepaper provides practical benchmarks and strategic guidance for manufacturing decision-makers. You'll learn:
  • How manufacturers are building the business case for smart manufacturing
  • Which strategies and technologies are delivering rapid ROI
  • Common manufacturing challenges and how to overcome them
  • What differentiates top performers—and how to follow their lead
Grounded in fresh manufacturing data and actionable insights, this report helps you identify the next step in your journey toward data-driven operations and AI-enabled manufacturing solutions.

What You’ll Learn

This report goes beyond buzzwords to provide actionable guidance for real-world manufacturing environments. Inside, you’ll discover:
  • How to prioritize AI and analytics use cases based on business value
  • What separates top-performing manufacturers from the rest—and how to replicate their strategies
  • Proven approaches to overcoming common barriers like poor manufacturing data quality and integration complexity
  • The role of descriptive, predictive, and generative AI in manufacturing
  • How leading manufacturers are building strong data foundations to enable scalable insights
  • Firsthand insights from manufacturing leaders across a range of industries
Real Results, Powered by GE Vernova
At Höganäs, one of the world's leading metal powder manufacturers, AI and manufacturing analytics are more than just buzzwords—they’re driving measurable change.
With support from GE Vernova’s Proficy Historian and Proficy CSense, the team at Höganäs:
  • Brought together over 135,000 data points per batch
  • Connected batch and time-series manufacturing data across systems
  • Applied advanced analytics to identify key process improvements
  • Uncovered a potential 1–2% increase in yield—with positive impacts on quality, safety, and sustainability
While not covered in the directly in the research paper, their story—shared during the accompanying webinar—reinforces the report’s key findings: that with the right data foundation and business-aligned use cases, manufacturers can turn AI and analytics into real business value.
Table of Contents
This research report covers the journey of adopting AI and analytics in manufacturing—from strategic drivers to proven benefits and common challenges. Explore the full list of topics included in the report below:
  • It’s Time to Invest in Analytics and AI
  • Why Invest in Manufacturing Operations and Analytics
  • Business Challenges
  • Smart Manufacturing Journey
  • Smart Manufacturing Progress
  • Investment Outcomes
  • Analytics May Pay Off Faster Than Other Software
  • Analytics and AI Deliver Benefits that Matter
  • Top Performers Are Role Models
  • Smarter Manufacturing
  • Descriptive Analytics
  • Predictive Analytics
  • Predictive Analytics Hurdles
  • Overcoming the Challenges
  • Predictive Analytics Benefits
  • Generative AI and Analytics to Support and Guide
  • GenAI Hurdles
  • GenAI Benefits
  • Rapid Benefits from GenAI
  • Manufacturing DataOps Needs Improvement
  • Industry-Specific AI
  • Key Takeaways
  • Recommendations
  • About the Research
  • Acknowledgments
Who Should Read This Report?
This report is especially valuable for:
  • Manufacturing IT leaders looking to integrate systems, break down data silos, and improve accessibility across the enterprise
  • Operations and plant managers responsible for delivering measurable improvements in efficiency, quality, and performance
  • Digital transformation executives building strategies that align people, processes, and technology around AI readiness
  • Analytics strategists, engineers, and data leads seeking data-backed insights and peer comparisons across use cases like yield optimization, regulatory compliance, and workforce support.
Whether you're in the early stages of your AI in manufacturing journey or scaling insights across your organization, this report offers practical frameworks, real-world data points, and insights from industry leaders to help you take the next step.
About GE Vernova
GE Vernova’s Proficy Portfolio helps manufacturers connect, contextualize, and act on manufacturing data to drive smarter decisions and better outcomes. With decades of experience powering smart manufacturing across industries, we deliver trusted tools that provide timely operational visibility, AI-driven insights, and scalable data management capabilities tailored to the unique needs of industrial environments.

Our technologies—including Proficy Historian, Proficy CSense, and the upcoming Proficy Data Hub—support manufacturers on their journey to more intelligent, efficient, and sustainable operations. Whether you're optimizing product quality, reducing emissions, improving equipment utilization, or scaling analytics across sites, Proficy Software & Services are designed to help teams act with confidence and agility.

As a sponsor of this research, GE Vernova is proud to support industry-wide learning and help advance the conversation around how manufacturers can realize real value from manufacturing analytics and AI.

Get Your Copy: Actionable AI & Analytics Insights for Manufacturing

Ready to turn data into impact?
This exclusive research report provides a roadmap to help you deploy AI manufacturing software and analytics where it matters most—on the plant floor, across systems, and in support of your business goals.

What You’ll Get:

  • Data-backed insights and peer comparisons from 400+ manufacturers
  • Real-world perspectives from industry leaders
  • Strategic recommendations based on what Top Performers do differently
  • Actionable takeaways to help prioritize your next AI or analytics investment
Fill out the form to download the full report.
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New Research Report: How AI and Analytics Are Transforming Manufacturing