Direct Replacement for Multilin 169, 269, 269Plus and 369 Protection & Control Relays

The Multilin 859 is the only relay that offers a seamless, direct replacement for existing Multilin protection relays. Designed to fit the same mechanical cut and accept the same wiring connectors (applicable to 369 relays), the 859 provides a simplified replacement strategy – eliminating the need for drawing changes, re-wiring, and door modifications. While also significantly reducing any staff training requirements. Additional one-to-one wiring maps are available for other legacy Multilin motor protection relays, and automated setting file conversion and analysis tools ensure reduced configuration time and effort.

Easy 3-Step Process to Upgrade from 369 to 859, in as fast as 30 minutes

Step 1. Update settings file

EnerVista 8 Series Setup Software provides automated setting file conversion. Once completed, the relay provides a graphical report to verify and call out any specific settings that might need attention

Step 2. Replace relay

Simply unplug left and right terminal connectors and unscrew the upper and lower terminal wires to remove the 369 relay from the panel. No need to disconnect any of the field wiring*

Step 3. Plug & play reconnection

Mount the new 859 relay into the switchgear, plug in the old terminal blocks and reconnect the upper and lower terminal wires – there is no need to make any cut-outs modifications or push and pull old cables

* The panel and all wiring must be deenergized and safety procedures followed

Retrofit Solutions

269Plus Motor Management Relay

Upgrade to the 369 Motor Management Relay

Upgrade Now 269Plus Motor Management Relay Why Upgrade? 269Plus Motor Management Relay
369 Drawout

Upgrade your 269 or 269Plus

Drawout to the 369 Drawout

Upgrade Now 369 Drawout

Manufacturing for the MultiSync 100 has been discontinued. As an alternative, please consider the RT430 GNSS clock.

MultiSync 100 1588 GPS Clock - Legacy

Modernize time synchronization for power systems

Manufacturing for the MultiSync 100 has been discontinued. As an alternative, please consider the RT430 GNSS clock.

Cost-Effective, Accurate Time Synchronization

Accurate time synchronization is becoming a critical requirement in today’s power system substations. For example:

  • Synchrophasor measurements to support wide area monitoring systems and remedial action schemes require time synchronization accurate down to 1 microsecond
  • Merging units, that publish sampled values for use by protective relays, meters, and control devices require time synchronization accuracy of 25 microseconds
  • Coordinating fault records and event logs across multiple devices requires time synchronization of 500 microseconds
     

There are two different challenges to the traditional method for time synchronization. The first is that time synchronization has been implemented by connecting end devices to a local satellite clock. This synchronizes all elements in a specific substation together, but this may not be adequate for system wide applications like synchrophasors. The second challenge is that accurate time synchronization has required a dedicated time network.

The most common method employed which provides the accuracy required is IRIB-G. IRIG-B sends out analog pulses, which requires a dedicated analog network built on copper wiring. This network must be installed separately, and is challenged by voltage drop due to distance and the number of connected devices, as well as electrical interference. SNTP/NTP can send time synchronization signals via an Ethernet network, but does not account for switching time delays, and therefore doesn’t meet the accuracy requirements. IEEE 1588 time synchronization provides accuracy to the same level as IRIG-B, over existing Ethernet networks like NTP.

IEEE 1588 Upgrade

IEEE 1588-2008 is the technical solution designed to provide cost effective time synchronization from devices in a substation up to the whole utility grid. The challenge to implementing 1588 in a substation is interfacing with devices that only support legacy time synchronization methods. The MultiSync 100 1588 GPS Clock is a cost-effective solution to this challenge. Compact size, with DIN rail mounting, provides great flexibility in installation. Network and analog output ports allow interfacing into legacy time synchronization networks while simultaneously providing IEEE 1588 signals.

The MultiSync 100 supports common network time synchronization methods, including IEEE 1588, C37.238 and SNTP/NTP. The MultiSync 100 also supports common analog methods of time synchronization, including IRIG-B, TTL, and user defined pulse methods. The network and analog methods can be supported simultaneously in the MultiSync 100. One compact, affordable MultiSync 100 GPS Clock can provide timing synchronization for 1588 compliant devices and legacy devices in the substation, providing a simple, low cost upgrade path.

IRIG-B is a separate analog communication network just for timing. Upgrade to 1588 over Ethernet while maintaining existing timing network for installed relays.

End-to-End Solution for IEEE 1588

The MultiSync 100 is part of a complete end-to-end 1588 time synchronization solution for power system substations and industrial applications. This solution includes:

  • MultiSync 100 operating as a GrandMaster clock
  • MultiLink ML3001/ML3100 Ethernet switches with 1588 modules
  • Universal Relays and 8 Series relays time synchronized to the MultiSync 100
One compact, affordable MultiSync 100 GPS Clock can provide timing synchronization for 1588 compliant devices and legacy devices in the substation, providing a simple, low cost upgrade path.

Configuration screen for MultiSync 100.

Ease of Configuration

The MultiSync 100 provides intuitive software to completely configure all aspects of the clock, as well as to display time synchronization data.

Timing and synchronization options include:
  • Worldwide daylight savings and local time configuration using rule based or fixed date methods
  • Adjustable holdover times for reliability for poor GPS coverage
  • Compensation for installation parameters such as GPS signal delay through antenna cable
Programmable digital outputs include:
  • IEEE 1588-2008 (v2) , including end-to-end and peer-to-peer implementations
  • C37.238-2011, the “Power Profile” for IEEE1588
  • NTP / SNTP
Programmable analog outputs include:
  • IRIG-B (B00x/B22x) time code with selectable IEEE 1344 and AFNOR S87-500 extensions
  • DFC77 time code
  • 1000Hz (500ms) pulse
  • User defined pulse sequences with repetition

Connection Drawings

Specifications

The TRANSFIX is an 9-gas on-line transformer DGA monitoring unit. Using specially developed advanced photo-acoustic detection technology, the TRANSFIX measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

Kelman TRANSFIX

The TRANSFIX is an 9-gas on-line transformer DGA monitoring unit. Using specially developed advanced photo-acoustic detection technology, the TRANSFIX measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

GE Vernova Energy can offer a complete assessment service for large power transformers to help customers understand operational issues, determine root cause, gauge the health of the transformer and obtain remedial and preventive maintenance recommendations in order to improve asset reliability.

Transformer Assessment Service

GE Vernova Energy can offer a complete assessment service for large power transformers to help customers understand operational issues, determine root cause, gauge the health of the transformer and obtain remedial and preventive maintenance recommendations in order to improve asset reliability.

The MULTITRANS is an 9-gas on-line transformer DGA monitoring unit designed to monitor a bank of three single-phase transformers in close proximity. Based on the same core technology as the highly successful TRANSFIX the MULTITRANS measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

Kelman MULTITRANS

The MULTITRANS is an 9-gas on-line transformer DGA monitoring unit designed to monitor a bank of three single-phase transformers in close proximity. Based on the same core technology as the highly successful TRANSFIX the MULTITRANS measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

Bushing Monitoring and Partial Discharge Detection for Transformers

Bushings account for a large proportion of High Voltage (HV) substation failures, often causing severe and costly damages. Preventive maintenance, early replacement and regular off-line testing have been employed to address this issue in the past. Now, technology exists that enables asset owners to detect impending failures and reduce their maintenance costs.

Intellix BMT 330

Bushing Monitoring and Partial Discharge Detection for Transformers

Bushings account for a large proportion of High Voltage (HV) substation failures, often causing severe and costly damages. Preventive maintenance, early replacement and regular off-line testing have been employed to address this issue in the past. Now, technology exists that enables asset owners to detect impending failures and reduce their maintenance costs.

Key Benefits

  • Comprehensive monitoring of transformer bushings and PD activity on a bank of single phase transformers
  • One product combining advanced on-line continuous bushing monitoring and partial discharge activity in the transformer main tank using the same bushing adapter
  • One diagnostic software, GE Vernova's Perception™, used for bushing information, PD activity and DGA data analysis, resulting in familiar easy-to-use information
  • One supplier installing, servicing, ensuring proper communication and minimizing administrative burden in order to lower the total cost of ownership of your transformer

Integrated Solution

  • Monitors bushing conditions and detects PD activity in the main tank
  • Can monitor 2 sets of 3 bushings (single phase and three phase transformers)
  • One-source provider that installs and services the entire solution
  • Can be stand-alone or easily integrated with GE Vernova's Kelman family of DGA multi-gas units
  • Provides a more comprehensive view of the transformer's condition

Minimal False Alarms

  • Compensation for actual bushing temperature using oil and ambient temperature sensors
  • Discrimination against factors affecting and causing the same effect on all bushings
  • PD to humidity correlation factor using included humidity sensor

Bushing Adapter Protection

  • Bushing analysis and PD detection data obtained using a single sensor
  • Marine-grade aluminum to withstand extreme environmental conditions
  • Redundant resistors ensure the bushing tapping points remain grounded
  • Voltage and surge suppression circuit to always limit voltage from adapters

Intuitive Software

  • Familiar Perception software included for download and visualization of data
  • Easy-to-use individual transformer software that can be upgraded to simultaneously monitor multiple transformers
  • Flexible database/server options to accommodate user requirements
Substation

The Intellix BMT 330 Bushing Solution

The Intellix BMT 330 continuously monitors the condition of bushings in real-time and provides end users with the information they are used to receiving from off-line tests, namely changes in capacitance and power factor (tan delta), to assess the bushing dielectric efficiency and insulation integrity.

Using custom made adapters connected at the bushing tapping points, the Intellix BMT 330 measures:

  • The change in bushing leakage current compared with the original values calculated from the bushing nameplate information.
  • The timing differences between the 3 bushing current phases, which translate to phase angle differences relative to each other.

The Intellix BMT 330 measures both oil and ambient temperature. It correlates capacitance changes linked to thermal expansion of the bushing and compensates for the measurements being made at actual bushing operating temperature compared with nameplate values obtained off-line.

Partial Discharge (PD) Detection

PD is a localized breakdown of a small portion of a solid or fluid electrical insulation system that is under high voltage stress, which does not completely bridge the space between two conductors. PD results in localized gradual erosion of the insulation system that eventually leads to failure of the critical insulation between transformer windings. Using the same bushing adapters, the Intellix BMT 330 offers the added advantage of measuring high frequency signals in order to monitor PD activity, giving an added level of protection for the main tank of the transformer.

The amplitude of the PD pulses, as well as the number of pulses, are recorded and used to calculate an overall measure of PD activity. Several methods are used to discriminate between internal PD and external noise (corona discharge).

Example of GE Vernova's Intellix BMT 330 solution installed on a three-phase transformer

GE Vernova's Integrated Solution

Intellix BMT 330 with Kelman TRANSFIX DGA

The Intellix BMT 330 can easily be integrated with GE Vernova's Kelman DGA analyzer, giving the end user a unique all-in-one solution that provides a more comprehensive view of the transformer's overall condition, from bushing diagnostics and PD, to complete main tank monitoring.

Increased Asset Reliability

Having an all-in-one integrated solution from GE Vernova will significantly increase the ability to detect potential transformer problems at an early stage. The system will provide status on:

  • Deterioration of the bushing insulation
  • Partial discharge activity
  • Moisture content in oil
  • Developing key fault gases H2, CO, C2H2, C2H4, C2H6, CO2 and CH4

This helps to decrease the risk of unplanned downtime and improve network reliability.

Perception Software

GE Vernova's Perception software allows an operator to easily download and visualize the data available from a critical transformer and use it to make better, more informed decisions. The software is an upgradeable tool, allowing users to view all relevant transformer data from one centralized point .

One-Source Solution Provider

Having a one-source provider for complete transformer monitoring activities can effectively lower installation costs, as well as reduce the administrative burden of coordinating various maintenance crews. GE Vernova has extensive experience and worldwide resources available to deliver integrated monitoring solutions and assist customers with transformer challenges, including installations, commissioning, training and on-going technical support.

Substation Automation Example

The application below showcases an integrated solution for bushing and transformer main tank monitoring utilizing the Intellix BMT 330, the Kelman DGA analyzer and the Perception software for data analysis.

bmt330 app examples

The BA300 battery monitors the DC auxiliary supply to ensure the continuous integrity of electrical equipment. Many substations are required to provide both DC supply for protection and control equipment and trip and close currents to breakers during trip conditions. BA300 monitors the performance of the DC system, which is fundamental to safe, reliable and efficient substation operation.

BA300

Battery Monitoring and Alarm

The BA300 battery monitors the DC auxiliary supply to ensure the continuous integrity of electrical equipment. Many substations are required to provide both DC supply for protection and control equipment and trip and close currents to breakers during trip conditions. BA300 monitors the performance of the DC system, which is fundamental to safe, reliable and efficient substation operation.