Japan’s steel sector is undergoing a pivotal transition, and JFE Steel is helping shape its future with bold steps toward higher efficiency and lower carbon intensity.

At the Chiba plant, the GT26HE upgrade—supported by a close collaboration with GE Vernova—extends the longevity of JFE’s fleet while unlocking higher performance and meaningful CO₂ reductions. The successful completion of the complex C-Inspection reinforces the strength of this collaboration as JFE advances decarbonization goals that align with the broader transition under way across Japan’s steel industry

Introduction

Giancarlo: Welcome to today’s interview. I’m excited to introduce Li Chenyin, a vital collaborator and a key figure at JFE Steel. Li, thank you for joining us today. Could you please start by sharing a bit about yourself and JFE Steel?

Li: Thank you, Giancarlo. My name is Li Chenyin, and I work in the Energy Department at JFE Steel. I’ve been with the company for 5 years, focusing on power plant operation planning and equipment improvement. JFE Steel is one of Japan's largest steel producers, with a history dating back to the late 1800s. We currently produce around 23 million tons of crude steel annually. We operate multiple integrated steelworks and facilities across Japan, including our Chiba plant in East Japan, where our GT26 is located.

Giancarlo: Your GT26 has been active since 2001, marking 24 years of operational service. The steel industry has seen remarkable transformations over these years. How do you envision the industry’s future, and what role does power generation play in this evolution?

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Li: Steelmaking has always been about scale and efficiency, but in recent years, the focus has clearly shifted to decarbonization.

The need for 'green steel' is rising, prompting us to invest in advanced technologies like carbon recycling blast furnaces and hydrogen-based direct reduction ironmaking.

The GT26 is a critical component of our broader strategy.

Transition to upgrade journey

Giancarlo: You initiated your modernization journey in 2017 with the MXL2 upgrade and swiftly moved to the HE upgrade in 2021. What were the primary motivations behind this rapid transition?

Li: The HE upgrade offered increased performance, higher output, and improved efficiency compared to the MXL2. Each percentage point of observed operational efficiency is crucial for both aims on cost savings and CO₂ emission reductions. Additionally, the upgrade’s reliability and extended operational lifespan were significant factors. This upgrade allows us to plan for an additional 4–5 operational tours, helping to ensure GT26 functionality well into the 2040s.

Giancarlo: Let’s discuss the outcomes post-HE upgrade. What key benefits have you observed, and how have these met your expectations during the initial operational phase?

Li: Within the context of our goals, the upgrade has met expectations, enhancing both power output and efficiency. We’ve achieved a 4% reduction in CO₂ emissions per kWh produced, directly supporting our decarbonization strategy. Moreover, given the confidence the upgrade instills, we expect to operate this unit for another 20+ years, which is in alignment with our long-term objectives.

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We’ve achieved a 4% reduction in CO₂ emissions per kWh produced, directly supporting our decarbonization strategy.

Li Chenyin

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First c-inspection post HE upgrade

Giancarlo: This year, you conducted the first C-Inspection post-HE upgrade. The outage in March 2025 involved replacing the turbine housing and other critical components, having reached the end-of-life stage. What were your primary concerns during this extensive project?

Li: Our main concern was reduced unit unavailability. For us, and I think this applies to most customers, every day of generation matters. The scope of the outage was substantial, involving the replacement of the main casing, FDS, HP OTC, and ST casings. Despite the challenges, the project was completed on schedule in 96 days. From a technical standpoint, it’s akin to having a modernized plant.

Giancarlo: The scope of this outage was undeniably impressive. Could you further elaborate on the execution, particularly regarding SQD (Safety, Quality, and Delivery)?

Li: Safety was our top priority, given the large number of personnel on-site. The movement of heavy components, laydown area management, and crane operations were critical. Thankfully, the close collaboration between GE Vernova and the JFE team contributed to a operationally safe outage execution.

Regarding quality, we encountered a few minor issues that were promptly resolved. Delivery posed the biggest challenge, with some parts arriving late. However, we collaborated with GE Vernova to develop a creative on-site assembly solution, which ultimately allowed us to stay on schedule.

24 years

of reliable operation and service from the GT26 (since 2001).

4% reduction

in CO₂ emissions per kWh produced after HE upgrade, directly supporting JFE Steel’s decarbonization strategy.

4-5 tours

planned for as a result of the HE upgrade, helping to ensure the GT26 remains functional well into the 2040s.

96-day

on schedule outage completion achieved during the first C-Inspection post-HE upgrade, involving the replacement of critical components like the turbine housing, FDS, HP OTC, and ST casings.

Future plans

Giancarlo: Looking beyond this milestone, what are your plans for the Chiba plant, and how do you see your collaboration with GE Vernova supporting these goals?

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Li: We will continue to explore enhancement opportunities across the plant to help it remain competitive and future-ready.

The HE upgrade aims to support GT26 for several more operational tours, so our current focus is on the rest of the plant to achieve our 2040 targets.

We greatly value the ongoing support from GE Vernova and look forward to continued collaboration—and of course, we won't say no if another upgrade opportunity shows up!

 

Closing thoughts

Giancarlo: Thank you, Li, for sharing your valuable insights and experiences with us today. JFE Steel’s commitment to longevity, efficiency, and reducing CO₂ emissions is evident in your journey with the GT26 and the HE upgrade. The collaboration underscores the critical role of more reliable, future-proof technology in the energy transition and GE Vernova is honored to be your collaborator in this important endeavor. Here’s to more successful collaboration and innovation!

Giancarlo Ruggieri

Senior GT26 Product Manager, GE Vernova

Giancarlo Ruggieri is the Senior GT26 Product Manager at GE Vernova, bringing 17 years of power-industry experience across field engineering, gas turbine assessment, combustor systems, LEAN outage execution, project management, and product management. His deep technical expertise positions him as a key leader in advancing the GT26 portfolio.

Li Chenyin

Energy department, JFE Steel

Li Chenyin works in the Energy Department at JFE Steel and has spent the past five years focused on power plant operation planning and equipment improvement. JFE Steel is one of Japan’s largest and most established steel producers and currently manufactures approximately 23 million tons of crude steel annually.

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